Case Study

Carousel Motor Group Porsche

Semi-annual preventative maintenance on a three-unit compressed air system — a BOGE C15 rotary screw, a C-Aire 10 HP 80 gallon vertical piston compressor, and a Keltec KRAD-80 refrigerated dryer — for a Porsche dealership service department.

Industry
Porsche Automotive Dealership & Service Center
Service Type
Semi-Annual Preventative Maintenance
Equipment
BOGE C15 Rotary Screw Compressor
C-Aire 10 HP 80 Gal Vertical Air Compressor (Fully Packaged)
Keltec KRAD-80 Refrigerated Dryer
BOGE C15 Rotary Screw Compressor installed at Carousel Motor Group Porsche

The Challenge

The dealership's service bays relied on a multi-compressor system including a BOGE C15 rotary screw and a C-Aire 10 HP piston unit with a Keltec refrigerated dryer. The system needed reliable, clean compressed air for pneumatic tools, tire inflation, and paint booth operations with minimal downtime during business hours. A small leak was discovered at the rotor end cap of the BOGE unit during inspection.

The Solution

Performed semi-annual preventative maintenance across all three units. Repaired the small leak from the BOGE C15 rotor end cap. Changed air filters, oil filters, inline filters, separator filter, and dryer filters. Replaced belts and the scavenger line with orifice. Cleaned and re-lubed the inlet valve and minimum pressure valve. Blew out the cooler, dryer condenser, and all units. Tightened electrical connections in the starter box. Replaced the float drain and inspected all electrical components. Discussed daily inspection procedures with the in-house maintenance department.

Services Performed

  • Discussed daily inspections with in-house maintenance department
  • Repaired small leak from rotor end cap
  • Changed air filters
  • Changed oil filters
  • Changed inline filters
  • Replaced belts
  • Replaced scavenger line and orifice
  • Cleaned units
  • Replaced float drain
  • Inspected electrical components
  • Changed oil
  • Changed separator filter
  • Cleaned and re-lubed inlet valve and minimum pressure valve
  • Blew out cooler and unit
  • Tightened electrical connections in starter box
  • Blew out dryer condenser and unit
  • Changed dryer filters

The Result

All three units running at peak performance with the rotor end cap leak resolved. Clean, dry compressed air delivered consistently across all service bays with zero unplanned downtime.

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